This metal handle for new energy EV charging guns is one of JYF’s core die casting products, specifically engineered for high-strength, high-frequency use in electric vehicle charging systems. The handle is manufactured using high-pressure precision die casting, with a one-piece forming process that ensures excellent structural integrity and dimensional consistency.

Produced from durable, corrosion-resistant alloy, the die-cast handle delivers outstanding mechanical strength, impact resistance, and long-term durability, making it well-suited for outdoor and public charging environments. The optimized mold design and controlled die casting parameters enable a highly flat and uniform surface finish, allowing the part to meet assembly and aesthetic requirements with minimal secondary machining.

As a critical functional and structural component of the EV charging gun, the metal handle provides a reliable grip, protects internal components, and maintains performance under repeated plugging, unplugging, and handling. Its robust design ensures stable performance under temperature variation, vibration, and daily wear, contributing directly to the safety, reliability, and service life of the charging equipment.

JYF offers OEM and ODM customization for EV charging gun metal handles, including material selection, structure optimization, surface treatment, and logo branding, supporting mass production for charging equipment manufacturers and infrastructure providers worldwide.

Typical Applications 

EV AC & DC Charging Guns

Public Charging Stations

Commercial & Industrial Charging Equipment

New Energy Vehicle Charging Infrastructure

Why Die Casting for EV Charging Gun Handles

One-piece forming for superior strength and reliability

Excellent surface flatness with reduced secondary processing

Consistent quality for high-volume production

Suitable for outdoor, high-frequency use environments