Contractors & Construction Managers Since 1991.
  • E-mail

    sz@jyfwj.com

  • Online Support

    0755-89930705

  • Mon - Sat 8.00 - 18.00

    Sunday Closed

网站导航
Your needs, our pursuit, JinYuanFu hardware service to you

Automotive Energy Storage / In-Vehicle System Aluminum Alloy Integrated Base Plate Die-Cast Component

ItemSpecification
Product NameIntegrated Aluminum Die Casting Base Plate
ApplicationEV Energy Storage / IVI Systems
MaterialAluminum Alloy (ADC12 / A380)
Manufacturing ProcessHigh Pressure Die Casting
Post ProcessingCNC Machining
Structural FunctionMounting, Support, Heat Spreading
Dimensional Tolerance±0.05 mm (Critical Areas)
Thermal FunctionAuxiliary Heat Dissipation
Surface TreatmentAs-cast / E-Coating / Powder Coating (Optional)
Vibration ResistanceAutomotive Grade
Quality StandardIATF 16949 / ISO 9001
CustomizationOEM / ODM Supported


Description

Specifically designed for new energy vehicle energy storage systems or smart cockpit infotainment systems, this aluminum alloy integrated mounting base plate utilizes an integrated die-casting process. It provides high-precision structural support, mounting positioning, and auxiliary heat dissipation for battery management modules, control units, or core infotainment components, serving as a core foundational part ensuring the stable and reliable operation of in-vehicle electronic systems.

Core Materials & Processes

    Material: High-strength aluminum alloys (e.g., ADC12/A380) selected for lightweighting, vibration resistance, and thermal conductivity.

    Process: High-pressure die-casting for monolithic forming, complemented by precision CNC machining to ensure dimensional accuracy of complex mounting holes and module interfaces.

Key Design Highlights

    Integrated Module Layout: Features multiple square and irregular mounting positions for direct integration of Battery Management Units (BMUs), power modules, sensors, or core infotainment boards, enabling high-density integration.

    High-Precision Mounting Interfaces: Pre-set threaded holes, locating pins, and snap-fits ensure precise module alignment, meeting automotive-grade assembly tolerance requirements.

    Thermal Assistance Design: The flat aluminum alloy base plate functions as a heat spreader, rapidly dissipating module operating heat to enhance system stability.

    Weight Reduction & Strength Optimization: Topology-optimized design reduces component weight while maintaining structural integrity, contributing to vehicle lightweighting.

Performance Advantages

    High Integration: Significantly reduces component count, simplifies assembly processes, and lowers vehicle cost and weight.

    Robust Reliability: Withstands rigorous vibration, shock, and endurance testing to adapt to complex driving conditions.

    Efficient Thermal Management: Metal construction and flat structure enhance heat dissipation, preventing performance degradation from module overheating.

    Customizable Adaptation: Tailored development for different vehicle models' energy storage systems or infotainment architectures, compatible with mainstream automotive electronics platforms.

Application Scenarios

Widely used in new energy vehicles for energy storage battery packs, power control systems, and smart cockpit infotainment systems, serving as a key component for enhancing the integration, reliability, and user experience of in-vehicle electronic systems.